JBL Double layer cold roll forming machine

  double layer metal roof panel roll forming machine

1.      Picture

MATERIAL:

1) Coil Width: 914mm-1250mm

2) Suitable Coil Thickness: 0.5 -0.8mm

3) Suitable Raw Materials:Aluzinc ,PPGI  ,PPGL ,GI

2. The Chart of Process flow

Decoiling→ feeding→ pressing and forming the shape→ measure the length→ cutting→ receiving the plates

Equipment sketch map:

3. The equipment includes:

4. Technical specifications and details

 (1) Roll forming machine

1) Number of forming steps: 17teps

2) Material of shaft: 45# steel hardening and tempering treatment. Outer diameter 75mm ,total solid

3) Rollers: Material is high grade No.45 forged steel, with digital-controlled procession. The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that ensures long life of forming rollers.

4) Main motor power: 4 Kw with cyclical planetary gear speed reducer(or high speed hydraulic motor )

5) The plating chromium’s thickness on the surface of rollers: 0.05mm

6) Main stand: 350# H steel welded structure Wall plate thickness: 14mm the main frame

7) Chain and gear move the line, motor drives. All working actions are controlled by PLC electric cabinet automatically.

8) Suitable power voltage:415V/50HZ/3Phase (can de designed according to buyer’s requirement) 

9) Line working speed (Forming speed):about 8-12 m/min

Dimension of the machine:

 (2) Hydraulic Cutting

1) Adopts post type cutting, Stop to cut;

2) The cutting blade material is Cr12 with quenched treatment.

3) Adopts welded frame for good rigidity.

4) Cutting frame has been heat treatment to avoid final product deformation. cutting length tolerance ±2mm.

5) The power of cutting is provided by hydraulic station.

6) The final product can be cut as per set length in PLC controller, and the length is automatically measured by encoder. When final product reaches the set length, machine will stop to cut the Product automatically. Finish this action, machine will run again continuously.

(3) Hydraulic station:

1) It supplies the power for the hydraulic cutter.

2) All hydraulic accessories are all use Chinese famous brand products.

3) Hydraulic motor power: 3KW

(4) PLC Control System:

1) This system uses Delta PLC to control the all working actions. Production quantity and each piece length will be automatically measured. It is convenient to control the roll forming machine.

2) Delta converter adjusts speed technology, realize the automatic production.

3) Text screen is input and cancelled the working data.

4) Friendly man-machine interface system can be set batches to the work piece, length, quantity, etc.

5) Encoder count, having function of count and measuring length.

6) Suitable power voltage:415V/50HZ/3Phase (can de designed according to buyer’s requirement)

 5. price item : 

1)The total price of the equipment: FOB (XinGang) 

2) Payment: 30% T/T prepaid, and pay the balance before shipping.

3) Delivery time: 50 working days.

4) Guarantee period: 12 months limited warranty starting from date of delivery. Shipping cost for parts to be replaced during warranty period have to be borne by the customer.

5) Spare parts:  bearings, buttons, chains, magnetic valve, protective tube etc. 

 If buyers visit our factory and check the machine, we will teach you how to

install and use the machine, and also train your workers/technician face to face.

Without visiting,we will send you user manual and CD to teach you to install

and operate.

 If buyer needs our technician to go to your local factory,please arrange board

and lodging and other necessary things.

Company Introduction:

Botou Jinbaili roll forming machine Co.Ltd Was build in 1999 Is One of the Earliest Companies Dealing with Exporting Roll Forming Machines. Owning advanced equipment and excellent designer our products has reached leading level by high efficiency, high precision and low waste.

We are wholeheartedly committed to quality and customer service, primarily since we want to be ranked as the "best" in our business. Quality is not just another goal; it is our basic strategy for survival and future growth.

1. Are you manufacturer?

Yes, we are manufacturer and trading company.

2. What information you need before quote me?

We need profile drawin gof the panel you want to produce, material information and your special requirements

3. What payment terms you accept?

Commonly is TT, 30% deposit and 70% before shipment, and sometimes we can consider more for you as per your request.

4. Can you make machine according to my design?

Yes, we have experienced technical team to work out the suitable design for you and confirm with you until you agree.

5. What is the warranty for our machine?

We have one year guarantee, and provide whole life's technical support

6. Is there any spare part send for free?

Yes, pls contact us we can talk it

7.Is the machine automatic?

Yes, it can be manual and automatic